Rolled Ring Forging and Ring Rolling Machine Are on the Rise

2019-12-07 14:13:09

Rolled ring forgings are a product of the forging industry, a type of forgings. It is a metal ring (not including sheet material) which is an annular object that is subjected to external force by plastic deformation. This force is typically achieved by using a forging hammer, pressure, or a ring rolling machine. The ring rolling process creates a delicate grain structure and improves the physical properties of the metal. Rolled ring forgings can be seen everywhere in daily life and are an industrial product.

rolled ring forgings process

Application of Rolled Ring Forgings

Rolled Ring Forgings in Diesel Engine

A type of diesel engine forgings. Diesel engines are a type of power machinery that are commonly used as engines. Taking large diesel engines as an example, the forgings used are cylinder head, main journal, crankshaft end flange output end shaft, connecting rod, piston rod, piston head, crosshead pin, crankshaft transmission gear, ring gear, intermediate gear and oil pump more than ten species such as body.

Marine Rolled Ring Forgings

Marine forgings are divided into three categories, mainframe forgings, shafting forgings and rudder forgings. The main engine forging is the same as the diesel engine forging. Shafting forgings include thrust shafts, intermediate shafts and stern shafts. Rudder forgings include rudder stock, rudder stock, and rudder pin.

Weapon Rolled Ring Forgings

Forgings occupy an extremely important position in the weapon industry. By weight, 60% of the tanks are forgings. Gun barrels, muzzle brakes and tails in artillery, rifled barrels and triangular bayonet blades, rocket and submarine deep-water bomb launchers and mounts in infantry weapons, stainless steel valve bodies for high pressure coolers of nuclear submarines, shells, Bullets, etc., are forged products. In addition to steel forgings, weapons are also made from other materials.

Petrochemical Rolled Ring Forgings

Forgings are widely used in petrochemical equipment. Such as manholes and flange rolled ring forgings for spherical storage tanks, various tube plates required for heat exchangers, whole forged cylinders (pressure vessels) for catalytic cracking reactors for butt-welded flanges, tube joints for hydrogenation reactors, and fertilizers The top cover, bottom cover and head required by the equipment are forgings.

Mining Rolled Ring Forgings

According to the weight of the equipment, the proportion of forgings in the mining equipment is 12-24%. Mining equipment includes: mining equipment, hoisting equipment, crushing equipment, grinding equipment, washing equipment, sintering equipment.

Nuclear Power Rolled Ring Forging 

Nuclear power is divided into two types: pressurized water reactor and boiling water reactor. The main large forgings of nuclear power plants can be divided into two categories: pressure shells and reactor internal components. Pressure shell contains: cylinder flange, nozzle section, nozzle, upper cylinder, lower cylinder, cylinder transition section, bolts, etc. The internal components of the reactor work under severe conditions such as high temperature, high pressure, strong neutron radiation, boric acid water corrosion, scouring and hydraulic vibration, so 18-8 austenitic stainless steel is used for production.

Thermal Power Rolled Ring Forgings

There are four key forgings in thermal power generation equipment, namely the rotor and guard ring of the turbine generator, and the impeller and turbine rotor in the steam turbine.

Hydroelectric Rolled Ring Forgings

Important forgings in hydroelectric power station equipment include hydro turbine shafts, hydro-generator shafts, mirror plates, thrust heads, etc.

Rolled Ring Forging Industry Is on the Rise

In recent years, China's rolled ring forging industry has implemented product structure adjustments in related industries such as power, metallurgy, and petrochemicals, increased product added value, transformed and eliminated high-pollution, high-energy-consumption, and low-efficiency equipment, and invested in large-scale equipment that is efficient, energy-saving, and environmentally friendly China has been given the opportunity for rapid development. The policy of correcting the development mode that depends on resources and sacrificing the environment, and vigorously develops renewable energy sources such as nuclear power and wind power have provided a good opportunity for the development of large-scale forgings.

The production of the entire rolled ring forging industry has been on a rising trend for several consecutive years, and product supply is in short supply, especially key large forging products show a worldwide shortage. Enterprises with large forging manufacturing resources have become important resources competing for the world. The economic benefits of the entire industry have improved significantly, and the industry has received a rare development opportunity. The product output, new product development output value, and main economic indicators of the industry have hit a record high for China's large forging industry.

large rolled ring forging machine for sale

Ring Rolling Machine for Sale

There are two type of ring rolling machine vertical ring rolling machine and horizontal ring rolling machine.

D51 Horizontal Ring Rolling Machine

vertical ring rolling machine for sale

D51 ring rolling machine is suitable for production of rings in the field of automobile, machinery, oil&gas, chemical etc, it can produce the rings with rectangular cross-section and special section such as bearing rings, gear banks, flat flanges, weld-neck flanges etc, with features of once rolling, higher production efficiency, higher precision blanks.

Item Unit

D51-

160D

D51-

160E

D51-

250D

D51-

250E

D51-

350D

D51-

350E

D51-

400E

D51-

500E

D51-

630E

D51-

800E

D51-

1000E

D51-

1000F

Max. OD of ring mm 160 200 250 300 350 350 400 500 630 800 1000 1200
Min. OD of ring mm 45 50 80 100 120 120 140 160 180 200 220 250
Max. ID of ring mm 140 180 230 280 310 310 360 460 590 740 940 1100
Min. ID of ring mm 30 40 60 80 100 100 120 120 160 180 200 220
Width of ring mm 35 70 50 120 85 220 220 220 200 220 220 200
250 350 350 350
Max. Productivity Pcs/h 700 600 500 240 200 120 100 90 80 60 50 40
Nominal pressure of cylinder kg 6000 11300 9800 19600 15500 30000 32000 38000 38000 42000
42000
Max. slide stroke mm 70 70 110 110 130 130 130 130 200-350
250 250 250
Roller line speed m/sec 2~2.5 1.64 2.1 1.63 2.2 1.45 1.45 1.5 1.47 1.5 1.5 1.5
Main shaft speed r.p.m 120 92 80 62.3 62 41 40 40 38 38 38 38
OD of rolling wheel mm 360~380 500~520 680~700 680~700 700~720 700~720 700~720 760~820 760~820 820
Center height of rolling roller mm 670 670 875 875 1050 1100 1100 1200 1250 1350 1600 1780

Min. distance between 

rolling wheel′s center and 

rolling roller′s    center

mm 185 185 265 265 365 365 375 375 385 410 410 410
Main motor power KW 18.5 30 37 55 75 90 90 90 90 110 110 132
110 132 132 160
Hydraulic motor KW 4 7.5 11 11 15 15 15 15 15 15 15 15
18 18 18
Outsize of machine mm

2200×

1550×

1850

2350×

1700×

2100

2890×

1900×

2400

3440×

2000×

2700

4040×

2000×

3000

4595×

2050×

3370

4595×

2100×

3370

4800×

2200×

3470

4800×

2300×

3770

4800×

2350×

3770

5000×

2400×

3520

5500×

2700×

4200

Weight of machine tool kg 3200 3500 7000 7800 12000 15000 15800 16500 17000 22000 24000 25000

D53 CNC Radial And Axial Horizontal Ring Rolling Machine

CNC horizontal ring rolling machine for sale

D53 series horizontal ring rolling machine is adopted CNC technology to roll the ring from radial and axial together. It is used to produce large size rings such as bearings, flanges and ball valves.

Item Unit

D53K-

630

D53K-

1000

D53K-

1600

D53K-

2000

D53K-

2500

D53K-

3000

D53K-

3500

D53K-

5000

D53K-

6300

D53K-

8000

D53K-

9000

D53K-

10000

D53K-

12000

Machine

parater

Radial 

force

KN 630 800 1250 1600 2000 2000 2000 2500 4000 6300 8000 10000 16000

Axial

force

KN 500 630 1000 1250 1250 1600 1600 2000 3150 4000 5000 6300 8000

Angel of

taper

roller 

° 30 30 40 30 35 35 30 30 30 30 30 30 30

Rolling

line 

speed 

m/s 1.5 1.3 / 0.5~1.4

Drive

power

Radial 

motor

KW 160 200 280 2×200 2×250 2×315 2×280 2×400 2×500 2×690 2×900 2×1250 2×2000

Axial

motor 

KW 2×75 2×110 2×160 2×200 2×220 2×315 2×280 2×400 2×500 2×600 2×800 2×1000 2×1300

Brouching 

dimension

OD of 

roller

mm

300~

630

400~

1000

500~

1600

600~

2000

600~

2500

600~

3000

700~

3500

800~

5000

900~

6300

1000~

8000

1100~

9000

1250~

10000

1500~

12000

Spacing

distance 

of 

taper 

rollers

 mm

40~

300

50~

400

60~

500

80~

550

80~

550

80~

650

80~

650

90~

800

100~

1000

110~

1350

110~

1600

120~

1800

130-

2000

Machine 

capacity

Max

rolling

height

mm 200 300 400 450 500 500 500 650 900 1200 1450 1650 2000

Max 

width 

of 

billet

mm 150 180 200 350 300 400 420 500 700 800 850 1000 1200

Max 

width

of 

product

mm 90 110 120 200 150 220 250 300 420 480 530 600 700

Machine 

outsize

Length mm 9500 10500 11000 13500 14500 18000 19000 21000 25000 32000 36000 40000 47000
Width mm 2100 2300 2500 2400 3500 3500 3400 4500 5800 6500 7500 8000 10000

Height

 from 

ground

mm 3000 3500 4300 5200 5000 5500 5800 6200 7200 9400 10000 10500 11500

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